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[Music] good morning everyone good morning thank you for a Bluewater cruising Association for hosting this event the purpose of the code and I try to emphasize that yesterday is to keep us safe for some weird reason and I'd love to understand why people are willing to tolerate a higher risk on a boat than in their home home and you think about a home has a lot of escape routes windows multiple doors right it's pretty good second-story I mean there is exits in a home quite a lot of them house catches on fire it's pretty bad but you can jump through a window break up some legs but you're on ground and you're pretty much safe how many doors are your boat half or companionway or hatches and how many exit points you have on your boat and when you jump off your boat are you in a safe place at that moment so you sit back and you're wondering why would the bar be much lower for a boat when it's actually the worst place to be I mean we're never in a safe place on a boat you're not rarely tight at the dock and even if you are that's not sure yes you're you're close to it but you're not on it and the code in the marine world is there to protect us so that we don't have these horror stories because my point is we're all pleasure boating this is not a means to die it's a means to simply enjoy ourselves right and we're not making a living on our boats none of us are out there saying well I got to feed my family so yeah my fish boat is crazy but hey I got to put food on the table and I can't afford anything else and I'm gonna make it work right we're not doing this out of necessity it's a pleasure boat and so following the codes is utterly instrumental to have of a predictable and safe experience on your boat do it right the first time having done thousands of electrical audits on boats I can tell you that a lot of us are inclined to take cut corners to get the job done maybe dinner's almost going to be served you have to leave the boat it's getting late the projects taking longer than it needs to your fustrated you've got other things to worry about you got to go back to work you've got to do something you know someone's reminding you that this is taking a lot more time than it should and what happens is you tell yourself I want to cut a corner now but I'm gonna remember to do it right later the challenge and the problem with that is the later part never really materializes and in the end when I come on a boat it's it's a bloodbath I rarely come on a boat and people are smiling when I leave we go together through a well of despair journey down through the bowels of unhappiness come at the bottom and then I tell them well there is a way to get yourself back to the top but it's gonna be painful and it's high amount of financial burden and time and then we hug it out so almost a pep talk and then we start slowly crawling or back to the land of normal and the reason that happens is because the majority of people are just simply too busy don't care they don't have the right parts they just want to get it done and they want to get a satisfies sense of satisfaction what I'm here doing today is I challenge all of us to not take shortcuts with electrical systems it's sort of like if you're gonna work on your brakes on your car would be a prime example of not cutting a corner on the brakes on your car you know if you're gonna work on the brakes on your car you're probably gonna want to follow instructions do it by the book because it's the brakes on your car an electrical system is very similar so first thing on a boat whenever you're working on your boat or you're retrofitting and you're wondering should I keep this wire or should I change it I actually see boats from the 70s where household electricians probably wired the boat Tacey I've seen a bunch of boats from the 70s that have solid strand household AC wiring on the boat pretty rare no builder would do that or maybe they did but not a common builder today if you've got AC wiring on your boat make sure that it doesn't feel like a hanger like if it's stiff like a hanger you got to get it out there's no doubt about it it's gonna be painful but it's just time it's just time so just take the time to do it and go through you want basically multi strand wiring right as you see here and notice how how many strands are on this wire if you looked at welding cable Weldon cable of this size would have maybe 20 strands especially 20 small copper wires like this but a proper marine grade wiring is gonna be very flexible and it's gonna made up thousands of these little little tiny strands of water makes that because remember boats are a vibration prone environment and I remember being a kid you do this enough with them a hanger you're gonna be able to shear it off clearly have a great cut without a pair of pliers and over time that can happen on a boat and so hence why they need to be multi strand question question is and let me try to phrase is AC wiring on a boat solid or not it cannot be solid not on a boat black and white can't this is a rule it's sort of like the Ten Commandments it's one of the ten you cannot have a solid strand of wire on your boat period if you do and you'll see that you can clearly tell what it is first of all I looks out of place you're like me that wire looks weird it doesn't fit in that's the first thing and if you touch it it's rigid like hell and you just know and generally that happens when someone decided to delegate a task to someone that was at a rate that was too good to be true hey I can do this for you it's gonna go at Home Depot buy a bunch of wiring you know save you a lot of money give you a deal you can pay me in beer you know maybe we'll see or maybe I can sleep on your boat for a night and then give me a shelter and I'll work on your boat and honestly you can't have that you're gonna get in a world of hurt you got to have multi-strand the other thing too is about color coding for some reason there is a significant portion of the population that is colorblind or chooses to be colorblind and those individuals believe that everything is context-driven meaning they'll always remember that that all black cables they remember what their purpose are because they know what it's connected to and for them they think that codes are stupid clearly I haven't met one yet but I'd love to I'd like to have a talk probably think it's stupid and they'll wire all their boat with black wire everywhere and they're like well listen it's pretty obvious it's connected to the positive post so why do you need to have a different color for that and that's true until you disconnect the item and then you have two black wires and you're looking at them and you're like where does what go where and sometimes with AC wire you have three hours I've seen AC wiring three wires black because it's context-driven and they're right a wire is a wire listen if you have a memory that you will never ever forget anything ever yeah that that'd be true but then you can't invite anyone to ever work on your boat you can't really pass on your boat to another owner because they don't have your memory they're not infused with your knowledge and then it makes troubleshooting an absolute nightmare if you remove a part on your boat you got to be completely paranoid because now you're when you're gonna be reconnecting it you're gonna be looking at the same colored wire some of them don't even bother to put heat-shrink on the to color-code them and so you're just looking everything's black and to them probably they buy one wheel of wire or they buy and everything would I buy two wheels of everything when I can buy one wheel and then that way just wire the boat black and believe it or not that is very common very common on retrofits there is a purpose for every single color and it's the same it just makes takes the guesswork out of working on your boat here's a chart from ABY see of all the different colors the ones that really matter to us as boaters is yellow or black is 4dc ground return negatives right and red is main power feeds those are probably the two most important ones from there all you that's why your wine harness on your engines different colors right and all that stuff all those colors are right here right you see that a lot of engines for example orange like on my Catalina they had that orange was the AB meter to alternator they have that you'll see brown you'll see that as well oil pressure blue but the real one when you're working on your boat is red and I love yellow not black yellow because here's why in DC let's start with AC black in AC is def right it's def you touch a black wire EC your your you're off you're going to the other side you're going to the other side is done right there's no you can't touch a hot AC wire it's over because you're probably standing on ground and we've got a great voltage potential and you're touching one twenty two twenty and that's it your your your you're off to the never side so that's pretty bad and we all know that AC is dangerous not a lot of bravado with AC on boats not a lot of bravado most people I would say have a high low risk tolerance with AC most people are cautious the challenge is that if your boat is black on the DC black on the DC is benign it's ground it's the most it's the safest thing it's like standing on earth what's wrong with standing in a grass field or being in the water it's pretty it's safe place and so you take black AC def black DC is earth and now the only way you can tell them apart is what they're connected to or their wire size but the challenge is on some boats the black EC can get up to gauge six wire like a big generator some generators go to number four so unless now you've got to have a rule in your mind you're like if it's a really big black I'm pretty sure that I don't have a really large AC appliance on my boat so it's gotta be DC but anywhere from easily number eight or number ten up then you're like well number ten easy can be AC it can also be DC and then everything is context-driven what is it connected to is it part of a cable which has three wires on it and there's a black white and green but then what gets even crazier is a lot of people buy only one reel of AC wiring and they'd wire all their DC stuff with AC whine because they can't be bothered to bidc whine duplex how many down riggers water pumps bilge pumps I countless DC appliances have been wired in AC wiring on a boat oh my god it's not a hundred it's thousands because they just have it and they're like it's a wire it works and they're right it does until you forgot what it was doing touching black DC is benign touching black AC is death hence why I like to use yellow for DC so in our trucks and our fleets all the wire we buy for DC is guess what it's simply yellow only it's why why would I not make it easy for everyone and safe yeah you would go the question is where would you grab these color-coded cables you would go to a Chantry the charts online you can grab that online or you'll get it for my presentation yeah a B Y C has that yeah even you know it's funny Western marine actually or West Marine has a lot of they're really helping they do it yourself there's a lot of stuff on even West Marines website they've got tons of information because I mean they're trying to fee that Do It Yourself market right a little bit like Home Depot yeah yeah they're really helpful I mean they've got some really good stuff I mean they're trying to help people cuz you know I mean all of us at one point have to do something on our boat and we all do even if you know even if you've got a good trades at one point you're gonna be doing something on your boat and you might as well do it right the first time and so do it right the first time guess what on my boat do you think I have no wiring on my boat at all ever no my boat is I have wires of all different colors all different sizes I have connectors of all different sizes all fuses when I do a project on my own boat I always choose the right wire the white wire gauge the right wire color the right connector everything is there because I value my time time is the most precious thing I have in life more than money times always running out there's nothing you can do for buy time other than not waste it and that's why I always do it right the first time polarity on a bilge pump right we talked about it CERN things will literally blow up if you reverse the polarity and I've actually brought a bunch of multimeters and we'll take them out a little bit later but it's absolutely essential essential that you don't screw up polarity and if you're gonna work on your boat and we're gonna talk a little bit about multimeters in a while I highly recommend that you get used to measuring polarity on a wire I don't even I doubt myself constantly bravado confidence have no place on electrical systems none when I connect two wires to an appliance even if it's red and black I take my multimeter out and I confirm because I don't want to damage the appliance I always measure polarity right I measure 12 volts and I want to have the right polarity red is 12 and if I had it wrong and I put black the black and red the red and suddenly I measure negative 12 I'm like well how the hell did that happen but I never hope that it's right I never assumed that it's right I always doubt myself doubt is a good thing with electrical systems you want to have a lot of doubt it makes you go slow but if so is walking a tightrope you don't want to walk a tightrope with tons of bravado misstep fall over you're like well that was that didn't work out confidence you don't wanna have too much you want to doubt yourself go slowly so polarity is absolutely essential a lot of boats obviously red is red for DC a lot of us are gonna have black if you're rewiring something on your boat you're changing something you know on my boat Catalina did everything in black but as I'm adding wire for anything if I'm running a new wire to a new place I'm running duplex red and yellow right duplex is two wires in one cable like for example if you see a power cord extension that's a triple x right it's got three wires in one cable duplex is two wires and so you're running one cable that is made of two wires right so then anyway you're not you're you don't have to buy a yellow wire and a red wire you're buying duplex ready to yellow you can buy duplex red and black but why would you when you can buy red and yellow we talked about this black is the most dangerous you have to stay away from black on AC it will kill you white is neutral and ground is ground the neutral is the return path on an AC circuit and the green wire is the second return path on an AC circuit sort of like the shoulder on a highway so you don't have a shoulder on highway you should sort of freak out because if ever you have a breakdown you're staying in the lane and not everyone looks a car in front of them and stops we see that all the time if you don't pull out you're gonna be get rear-ended some people just drive and they're just driving and they're gonna whatever is in front of them just in front of them that's how people die on the highways when the car stops right in the middle I wake you want a shoulder the green wire is your shoulder it's another path going back so that your circuit is completed it's you're redundant path because remember your neutral is grounded somewhere right to be grounded and so your ground is a path to ground which is it past the neutral and if you're you've got an open neutral somewhere you want to make sure that you have another path to ground so it's redundancy and that's why all these older homes that have two wire systems are strongly encouraged to go to three wire systems and yesterday we had a question about generators you know those little Honda generators well the ground is useless you plug it in but there's no ground there's no ground at all you gotta love the British honestly you gotta love him I got it I got to say I would have loved to be in that room when that conversation happened for sure for sure it's one of my top 10 places I want to go with a time machine when they decided that zero is the biggest wire and they were going to go with smaller numbers as they went up you got to give it to them that takes a lot of courage that is whoever came up with 0 being the biggest wire in their room and made a decree will never have bigger than zero because zero is sort of the start I mean let's be honest we know what zero is and they decided that it's going to be actually opposite to convention that takes a lot of courage god I wanted to be in that room in North America because we're so influenced obviously with the United States working off the British system wire gauges the bigger the number the smaller the wire which makes completely no sense and then at one point you get to a zero gauge wire which was probably the biggest wire they ever anticipated at that time but it's not big enough anymore so then what happens how do you go bigger than the biggest well then you go one OTT one for its last zero to OTT 2/4 5:03 OTT 3 4 5 0 so if the numbering system is confusing it's not your fault it's just not your fault it's just not your fault and we work with it because you know it's so commonplace I mean you just can't all our technicians that come from Australia or New Zealand they're like what though what is wrong with you guys why are we not talking about millimeters like wouldn't that be easier just measure the diameter and let's just go with that the bigger it is the bigger the wire is oh my god but that's way too easy you need to translate so wire sizes you can actually see this was ten to twenty eight but this 10 goes eight six four two zero one ought to walk three OTT Faurot and four odd is not the end I mean that's just what's reasonable on a boat it's about the size of a thumb right inverters are gonna be generally wired on to ahtur for OTT the 2000 watt inverter is about two OTT a 3000 watt inverter is a four OTT and then when it gets bigger than that then we start running parallel four rods like a 5000 watt inverter we're gonna run double for oughts because we have more amperage going through that wire okay so the smaller the wire the thicker the wire okay from here to there you had a question before the reason why you size for a large wire is that you want that wire to not overheat for carrying those amps right and that's how they raid a wire so for example in 14 gauge wire for AC that's pretty much how all our ohms are wired 14 3 gage 14 wire 3 wires hot neutral ground so it's called a cable xxx 14 3 but it's made of three individual wires that wire is 15 amps you can run that wire at 15 amps no problem without that wire overheating okay now there's other constraints is it running through an engine room is there gonna be wired in a bundle there's a lot of variables that affect wire size but if you're looking at ampacity alone a gauge 14 wire can handle 15 amps continuous no problem so as you install larger and larger appliances on a boat one of the variables we choose for choosing the wire is the ampacity table okay and it's not the only one but it's one of them okay and we're going to look at wires that have more amperage going through them than they can handle and that's where those wire bundles and you hear those stories it happens happens all the time happens right here in the summer you hear about boat fires I get called on all the time and get to see them for surveys or retrofits like fixing the boat and generally it's because of a dead short and the wire was running more amperage than it could handle and it caught on fire and then the whole bundle caught on fire and then until the battery switch was disconnected you know there was a lot of damage on the boat or the whole boat window now the other variable that you choose a wire on is not only ampacity but voltage drop and that's why in Europe they did 220 and in North America they did 120 but at 12 volts remember what we said at the beginning of this presentation I emphasize that a full battery is twelve point six and a half empty battery of 12 volts is twelve point two point four volts that's not a lot of margin right that's not a lot of margin that's a pretty tight that's that'll there's not much there so when you're running East DC wiring on your boat and you're going from your battery banks that are at the aft of the boat and you're running a windlass at the bow of the boat or your nav light on top of a mast it's connected to the battery bank you're having some crazy wire runs on a boat and certain appliances through a B YC are going to say 3% voltage drop so it's gotta be 3% or better and some are gonna be 10% or better but you know what a wire to be so long that by the time you get to the appliance you've lost so much voltage that the appliance won't work when the batteries are at 50% of capacity or god forbid maybe for whatever reason now you're at 11.8 on your battery bank you're at 25% of capacity but you gotta run it and if you have large voltage drop then those appliances imagine your anchor light stops working at 11 8 that would be disconcerning right I love an 8 I lose my nav lights well that would be pretty serious I mean you don't want your nav lights to stop working at 11.8 volts on your batteries but if you've got undersized wires and it's a hell of a run maybe it gets that by a time it gets to the appliance it's only 11 volts 10.5 and then suddenly that appliance load doesn't work and now your nav lights don't work when you have low voltage hence why nav lights are 3% voltage drop because you want to minimize the voltage drop on the run from your batteries to the appliance longer the wire the more the resistance right result of voltage drop is devices won't work and the way to offset that voltage drop is by getting a larger wire hence why when I do an install I don't work anymore on both sigh just provide guidance but our team does we always err on the side of caution we're not gonna do something to the minimum because it's a waste of my time the owners time I'm always gonna go a size bigger I always play safe and I'm always gonna do it through the calculation and blue sees for example a really good company out of Bellingham in Washington State has an app you can literally include what's my wire length is it going to be an intermittent or fixed load is it going to go through an engine room you can put all those variables in and it's gonna tell you what your voltage drop is gonna be and what the ampacity of the cable is and it's gonna tell you what cable you should choose for that application so you don't even need to use a table anymore you can actually figure it out on an app on this is the table blue C's did it it's a great because they're combining both voltage drop and n pasady on this table ABY C has one that's just voltage drop and then ampacity and you're supposed to choose the bigger of the two here they're actually made both so whoever kudos whoever did that I mean it's just it's even beautiful honestly like who's I mean you look at that you're like whoever brought that to the boss it was like so proud of himself or herself like I did it can I go home now for a week no that's just amazing look non-critical loads 10% critical loads 3% the length of cable total run right not just going there but coming back and it's not like oh yeah my windlass is my batteries are a midship my batteries are forward it's 15 feet because I have 30 foot boat no it's the path the wire takes to get there because as we know there's no direct path between anything on a boat well there could be but you'd live in a rat's nest it'd be like Southeast Asia right like I travel there recently and I mean the wiring there is just like you need to take a chill pill you need to go like it's okay it's not home it's gonna be fine stay awake but in our boats we're wiring wires everywhere right to get from A to B you might its way longer than the direct distance between those two points it might be 15 feet direct but it might take you 30 feet to get there and then 30 feet back right so you need to calculate the overall and if you miss the back your wire length is gonna be wire sides gonna be completely back wrong so you absolutely always need to go what is the length of the cable going to the for example my nav light anchor light and then from the anchor light back so you always got it to twice going and back and that's the length of the conductor or the wire circuit length okay pretty much you can see everything the biggest wire gauge you can do is for out on a boat and then bigger than that then we start doubling them up on the large inverters will start having double for odd this is an example of an anchor light right so the batteries right here and you've got to go all the way over here and back so you got ten foot at the bottom forty foot but then you forty foot down plus ten you got a hundred foot run and again you look at this and you say oh it's a critical load so you come down over here forty feet right you know it's a 5 amp load right let's start yeah a hundred feet sorry all the way sorry my bad 100 feet 5 amp load yeah at least six at least six yeah now anchor lights don't draw five that's why they're not as big right an anchor lights one amp right two amps now LED lights are like 0.1 amp right that's why I also think about this it's also why it's always eating retrofit LED lights instead of halogen bulbs for example or incandescent right you don't have to worry because you're doing a fraction of what it was like if you've got a halogen bulb it's like one and a half two amps per bulb at 24 at 12 so you change that out to an LED bulb you're at 1/9 of that number right so the wire is a huge overkill but you're not gonna make you're not gonna remove the wire because it's too big it's not worth your time but you never have to worry about going to LED to replace an incandescent bulb or halogen ball because it's it's a much it's a fraction of the load well there's a list of critical would be like for example nav lights VHF radio would be critical non-critical would be certain things that you don't care like maybe a water pump right bilge pump is gonna be 3% so things there's a whole listen EBU I see they've divided it and up things that you really care about things that don't matter like cabin-like 10% that's a really good example bilge pump is 3 nav lights 3 anchor light 3 right VHF 3 things that you absolutely need and I know most of us think that we need everything on our boat but we don't really need everything we just select the thing that we do but we don't need everything on our boat so here they're the example they're doing non-critical would give you 12 fuses what's the purpose of a fuse or a circuit breaker on a boat it's the means by which we protect the wire from having too much current okay does that make sense I'm just gonna show you a quick video about the importance of few sighs no fuses and fuse location okay so here we're gonna create a short circuit and we've got a fuse close to the battery is that a good thing or a bad thing a fuse close to the battery good thing it's the start of the circuit right think about our homes the circuit breaker panel in your home is not for convenience it's a coincidence that it's convenient it's there because it's the start of all your electrical circuits it's gauge 14 wire this is we're gonna cause a short and that's a like what happens when you cause a dead short downstream of a fuse some sparks same shot light goes off right so we have a fuse at the beginning of the circuit we've got a light and we had a dead short all good what happened to the fuse she blew right so fuse is gone so now what happens was it became an open circuit right remember we talked about that light it has a resistance that's why there's a limited amount of apps that goes down positive back to the negative okay this is a typical install VHF radio fuse only near the appliance okay got it we've got a positive wire negative wire coming down notice there's no fuses yet no fuses yet we've got a short before the fuse could have been anywhere here's the light what happens twelve volts that's a gauge 14 wire honestly from here from this wall to the first table the cloud of smoke was probably so uh pake it was over sort of two doors wide at least maybe almost a barn door garage door why not garage but between the three doors French doors three French doors wide completely opaque you can see through it it was absolutely crazy that's two feet three feet of wire gauge 14 having a dead short trust me you've got way more than three feet of 14 gauge wire on your boat that can dead short if it happens in a wire bundle you hear those stories people are the back of the boat forget running your VHF radio this is never gonna happen like you can't go down and operate a VHF radio in that dead short and when they get off the boat I've heard stories the the amount of damage that it causes to your lungs I had it happen to a boater talked to me at the Boat Show it's been three years he has literally like lung problems he had his generator caught on fire and it was insane insane three years later he's having tons of breathing problems from breathing all that wire jacket that got melted for this generator cause a short so it's real okay it's not a joke and that circuit by the way the diffuse blow no fuse was intact because the short happened before the fuse so fuse location is not a joke it's not like oh well you know I'm pretty good I've got it wiring it's like having a tiny chain link and the last four feet of chain link to your chain you go the right size it doesn't matter what you do that's right it's what you do that isn't right what's wrong is the problem being right for a foot and being wrong for 50 ain't good enough question so the question is how do you get to fuse a bad or a fuse a circuit at the battery as you go forward from the battery every single trunk circuit or big circuit has to be individually fuse you'll have the fuse from example from your battery it's gonna go through maybe some sort of fuse and then from that it's gonna go on a large wire to your DC panel that fuse might be 50 amps because it's a gauge 8 wire let's say and so that segment is an aggregate fuse for that trunk line from the battery to the panel from the panel then you've got individual branch circuits each individual one is gonna be fused I don't care if they're in a bundle I don't care if there's a hundred I don't care if there's ten I don't care if there's a thousand every single wire that's connected to a source of power has to be fused that's how it is online if someone didn't do that on land it's criminal literally criminal it's not a slap on the wrist something happens there is maximum liability can't do it you'd be fired your draw you lose your job you're it's it's criminal on a boat it's a choice and it's a choice that is badly chosen constantly that's the crazy part and unrelated we complain that boats are unreliable we don't like that you know we the risk tolerance but you know boaters as boaters we have that decision that's the problem with a voluntary code you have to choose what is your risk tolerance and like I said yesterday when you buy a boat a used boat you don't buy just a used boat you're buying the owner the previous owners risk tolerance is as important as the boat you buy if that owner was a MacGyver and you're not in a Guyver you're in a world of hurt now if you're to MacGyver's and you're twins hey no problem they don't care about safety you don't care about safety your boat match made in heaven but you're always buying the previous owners risk tolerance okay sometimes you'll have a circuit breaker at the beginning of the line and you'll have a fuse of the appliance and that would be one way you could have a fuse at the beginning of the line if that fuse is exactly what the appliance wants you can have just one fuse for the wire and the appliance there's nothing wrong with that right you can do that like for example fuse blocks would be an example you can install a fuse block that fuses exactly what you want like on my boat I don't in self fuses ever at the appliance if whenever it hits a fuse block I try to aggregate all my fuse blocks in one central location and the whole length of wire from that moment on to the appliance is on the fuse that the manufacturer recommended for the appliance and it also protects both my wire and the appliance for example because I don't keep on my boat my circuit breaker panel would be a standing room circuit breaker panel if you had to see it that's how many circuits I have on my boat because I'm crazy I mean I love stuff and I got tons of stuff and my boat has more stuff than you can ever imagine but that's because you know it's me so my circuit breaker panel can't have all those circuits so I don't turn I don't have a circuit breaker for radar or circuit breaker for char plot or circle period for VHF a circuit breaker for depth sound or a circuit breaker for e is a circuit breaker for like my second chartplotter my second depth sounder like I like Ida cat can you imagine it'd be a standing room like on a swan 75 i rewired a whole swan 25 now that was a standing room DC panel that's the type of DC panel I need on my boat but I've got a 36 foot sailboat and I don't have a swan 75 so I have basically distribution points I turn electronics and it goes to the fuse block and that fuse block has six or seven or eight circuits and it energizes my nav equipment same thing with lights I'll have a bunch of lights but I have individual lights off another fuse block I'll have you know cabin lights I'll have headlights and so I basically basically like it'll be like a tree you have a big trunk line other big branches and then from branches share out to more branches and that's pretty common on most boats it's very rare that you're gonna have a boat that's gonna have an individual breaker for every single DC appliance that you have on your boat yeah the question is if you have let's say a boat that has a circuit breaker for every single DC appliance on your boat then you would be able to install only appliance defuses at the end or near the appliance and all of your wiring would be protected by this breakers at the beginning of the circuit but that is a big big if the question is with DC appliances are the tolerance is tight for fusing absolutely manufacturers don't say I need a 5 to 10 amp fuse they're gonna say I want 7 amps they're gonna give you literally a nap they're gonna say I want a 10 amp fuse I want a 4 amp fuse I wanted to amp fuse you won't be able to find a circuit breaker at DC that gives you that level of granularity you can't doesn't exist so you end up having to install the fuse they that they supplied or that you provide to at least protect the equipment now you could protect it at the beginning of the circuit if you don't have a circuit breaker right and that's fine or you can do it at the appliance but then you need one for the line as well the further you move a fuse for the appliance closer to the appliance you need a fuse at the beginning of the circuit for the wire well the breaker is the start and the fuse is at the end of the appliance so you'll have a lot of circuits you'll have to skew cz's or a circuit breaker and a fuse one for the wire and one for the appliance you can combine both together at the beginning right you can but you're not gonna be able to find a circuit breaker for that because it's too granular in a lot of cases so if you've got for example lighting is question is I have 10 lights on a circuit to a breaker does each light need to be fused well it depends it depends on what is the maximum rated ampacity that that light is able to take if for example each of those lights say I'm going to need only 0.5 amps to run but I cannot have more than 0.2 more than 2 amps going through you can't have a 10 amp breaker feeding 20 amps or 20-amp breaker feeding all those lights if the maximum capacity of one light is too much you can't now in most cases that's not the case lights when they burn out they sort of die and they die with them there's no like the limitation for a light is generally the wire going into it so for example Catalina again most boats old light spotlights you know the wiring inside would be the limiting factor so if they were wired for 14-gauge inside of the light that whole circuit could be fused with a 15 amp circuit because every wire in that circuit is able to handle 15 amps so most cases most cases 99% of the time lighting circuits are parallel right so you have multiple you turn on a switch and a lot of lights come on that's okay they're in parallel and the wiring inside of the fixture is able to handle a lot more ampacity than the rating or the amps of the light like for example my fixtures of my Catalina we're all 14 gauge light wires inside but each light only drew a nap so my breaker on my panel could be 10 amps the lights can all handle 15 and each lamp only draws one app so I'm fine there's not a lot of circuits that are parallel on a boat right there's not a lot there's not a lot lights are one of them because otherwise you'd have literally a single switch for every single light on your boat and that would be crazy I mean your panel would be the size of a door okay any other questions okay so this is the good one here because this is what we were talking a little bit earlier you got a big fuse at the beginning of the circuit which people always tell me oh I've got a fuse of the battery I don't need fuses anywhere else a smaller fuse when the wire drops and we're gonna create a short okay there's a fuse right here you can't see and there's a fuse here which fuse blew the little one or the big one yeah okay now this is probably one of the most popular misconceptions that I hear all the time is people tell me Jeff I have a fuse on my battery I don't need a fuse anywhere else in my circuit I hear this all the time bow chose a lot of people like to sort of debate and argue and prove their points and like I don't need fuses on my boat because I have one at the beginning of the circuit I'm like well if every wire on your boat was the exact same size and as big as the first wire that connected that fuse you'd be right and if every appliance would be able to tolerate that amperage you'd also be right but those are two big conditions that never happen on a boat so we're really talking about theoretical situations that never have happened ever ever ever because nobody's wiring a whole boat into watt and not every single appliance can take two on average which is like 300 amps right I mean what kind of boat would that be that'd be sort of that's a theoretical boat but it ain't a real boat so what happens now if you've got two wire sizes but you don't have a small fuse when you hit a smaller wire it's got a big wire big fuse smaller wire changes size now no fuse you got a dead short on the small wire what happens that's exactly right the big fuse below no it's 300 amps it's too hot wiring 300 amp fuse that was gage 14 wire gage 14 wire 15 amp maximum capacity no fuse there the wire can only take 15 obviously can take 20 it's probably getting warm but at 1.15 is what's reasonable and at one point would have been cool I should have put a clamp on meter see how many amps did it take until they blew that would have been good one but the wire so the wire was fused literally it was fuse but it was the wrong fuse right fusing a wire is not good enough putting a 400 amp fuse or like I'm no joke this is a true story literally pudding for example I've seen this where people are putting like you've seen this in pictures probably a coin to replace a circuit breaker right that happens it's not people don't make it up while putting a coin to replace a circuit breaker that's not a fuse that is a dead short it's it's a replacement and you're basically bypassing the circuit breaker but it doesn't certainly replace it and so if you've got a three hundred amperes on a 14 gauge wire that fuse will never blow you'll never have to replace the fuse but the boat right but the boat so it's really important to remember to always worry about fusing both the wire and the appliance and under certain circumstances you can do both with one device or one fuse at the beginning if that fuse at the beginning is going to give what the appliance wants and what the wire wants right on new builds and stuff like that it's generally a circuit breaker for the wire and a fuse for the appliance they're gonna do it like that but then you got to chase the fuse you got to know where that is right because the breaker is on and off but your VHF doesn't work and sometimes what they do the VHF you know might the wire might be this long and the fuse is buried Wady you're pulling up the VHF and you don't have power you're like my breakers on there's power on the other side of the breaker and I don't have power there where the hell is the fuse and then you got to look for the fuse right and that's time-consuming okay so basically you sized a fuse to handle both the load and the wire gauge and you don't want usin stripping the point was you generally have the manufacturers figure that number out but if you don't know generally you give yourself about 25 percent like for example if I'm fusing a battery charger that it's a 40 amp battery charger I'm gonna fuse the circuit for 50 amps I'm gonna make sure that the wiring can handle 50 amps and I'm gonna put it in I'm gonna put a 50 amp fuse in that circuit so that the battery charger never has nuisance tripping you want to make sure that you protect the positive energized post on a fuse you see a lot of times with fuse blocks that covers off and then you've got exposed positive connections any positive connection on your boat should be capped because if you ever accidentally touch the fuel tank a fuel filter that's metal to a positive post and you're doing it on the battery side you're gonna have a dead short so you always put a cap on all positive circuits same thing with for example on all our alternators or especially on all alternators we should have a positive battery cap on all of them you know a little cover there like five dollars two dollars there you see them in our cars you open the hood of the car all the connections that the batteries have a little cap on there and generally they're peeled over now put back right because people find them annoying always carry a spare fuse and choose a thermal circuit breaker recommended by the manufacturer right use as a switch a lot of people use circuit breakers as switches for on and off they're convened right that's what panels are right they're circuit breaker circuit breaker and it's also a way for you to disconnect or connect a load to an appliance we don't do that in our homes nobody's going to turn on the bathroom lights by going down in the basement and turning it down on there but on a boat a lot of cases there's not another switch further down free like we're start your nav and you'll have a net radar breaker its radar breaker power and there's not a radar switch later on that both energizes the device and powers on there's not a secondary switch later on because our breaker panels are not bowels of a boat generally they're not that far unless you've got a mega yacht and then everything's down in the engine room and then yes you'll have other switches later on but most of us are gonna have everything happen at the DC or AC panel
Boating Tech Talk
Understand and Wire Your Boat’s Electrical System
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